Full Version: Color Laser for the future

From: Engravin' Dave (DATAKES) [#19]
 26 Mar 2005
To: John (JOHNRMONTG) [#17] 26 Mar 2005

John,

I use Alpha Supply sublimation toners made for my HP 4550 laser printer. With this process you can heat press the printed transfer directly to the brushed metal or you can press through the protective tape that is on the metal.

Pressing through the tape eliminates any need for clean-up, although, produces a slightly lower quality edge to the printed image.

For trophy plates I will typically press through tape, but for plaques and larger plates, I go direct.

With this process you are not printing directly on the metal, you are still heat pressing a printed transfer to the metal via the two options mentioned above.


From: John (JOHNRMONTG) [#20]
 26 Mar 2005
To: Engravin' Dave (DATAKES) [#19] 26 Mar 2005

Hi David... thanks for the clarification... that helps alot! I noticed you are using the Alpha toners.... what transfer paper do you utilize? Thanks in advance!

From: Engravin' Dave (DATAKES) [#21]
 26 Mar 2005
To: John (JOHNRMONTG) [#20] 26 Mar 2005

John,

What is nice about magnetic laser sublimation is that you use plain old paper. Alpha recommends a 24 lb. white paper. I use a 24 lb. white laser paper from Office Depot.

The other nice thing about magnetic laser sublimation is that you don't have to use any specialty sublimation metal. You can use the regular brushed gold and silver aluminums that cost around $3.00 a quarter sheet.

My most recent laser sublimation job was for fifty 8"x10" piano-finished plaques. My complete material cost per plaque was under $6.00. My customer gladly paid $31.00 per plaque for this order, which was completed in less than one day.


From: John (JOHNRMONTG) [#22]
 26 Mar 2005
To: Engravin' Dave (DATAKES) [#21] 26 Mar 2005

Hi David... thanks for the response... sounds like a great job! What is the implication of the 'magnetic laser sublimation'? I haven't heard that term utilized. The first thing that comes to my mind is sublimating magnetic sublimatable materials ... that can't be correct?

From: Engravin' Dave (DATAKES) [#23]
 26 Mar 2005
To: John (JOHNRMONTG) [#22] 27 Mar 2005

John,

There are two different types of laser sublimation. Below are a few links to some excellent DSSI discussions on those types, magnetic and polymer. These posts will give you great details on the differences between the two processes.

http://www.dyesub.org/forum/?msg=753.38

http://www.dyesub.org/forum/?msg=895.1

I would also suggest visiting www.colourmagic.info. This is one of Alpha's websites, full of interesting ideas.

EDITED: 26 Mar 2005 by DATAKES


From: Ken D. (KDEVORY) [#24]
 26 Mar 2005
To: Engravin' Dave (DATAKES) [#21] 26 Mar 2005

David,

I never realized there were dye sub inks that did not require a polyester coating. Is it safe to assume that these inks only work with metal? (Is it easier to list the metals they work with, or the metals that won't work?) Do you have another set of inks for doing the usual coated items? (1 printer, 3 inks: normal, metal, coated?)

edited to add: you posted the above post as I was writting this, I'll check out the links.

EDITED: 26 Mar 2005 by KDEVORY


From: Engravin' Dave (DATAKES) [#25]
 26 Mar 2005
To: Ken D. (KDEVORY) [#24] 27 Mar 2005

Ken,

I did not have the time to wrestle with the challenges of inkjet dye sublimation, that is what lead me to laser toner sublimation.

You will get some great information when you read the information under the links listed in my previous post.

You don't need to use the metal that is specially coated to receive sublimation inks, but you still have to use metal with its normal coating. Bare metal will not receive and hold the sublimation toner when pressed and handled.

EDITED: 26 Mar 2005 by DATAKES


From: Stunt Engraver (DGL) [#26]
 26 Mar 2005
To: John (JOHNRMONTG) [#16] 27 Mar 2005

John,

I haven't seen the Aluma Jet process on display since their appearance at the ARA Show in Las Vegas a few years ago. I don't think the process ever got traction.

The sample I brought home was very crisp. I left it in my show bag for a few weeks and when I took it out the image was blurred. Probably would have been OK with an overcoat, but that's another production step. Not to mention, if you're not a very good spray-painter, the finished product wouldn't look very professionally done.

I perform both ink jet and laser sublimation. Each has its pros and cons.

My recommendation to anyone entering the sublimation industry, is to start with monochrome (fancy word for single color:-) sublimation.

No color correction issues, which can be a completely separate can of worms.

Once you develop a knack with your graphics programs, you'll be better prepared to take the step into full color sublimation.

Even if you do step up to full color sublimation; guess what?

Your monochrome printer will remain very, very busy :-)

David "The Stunt Engraver" Lavaneri
DGL Engraving
Port Hueneme, CA


From: John (JOHNRMONTG) [#27]
 27 Mar 2005
To: Engravin' Dave (DATAKES) [#23] 27 Mar 2005

Dave ... thanks so much for taking the time to reference the DSSI Forum topics, then provide the URL's to cover my questions. They were excellent in explaining the differences in the two types of sublimation toners ~ therefore applicability in materials!

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