Full Version: Substrate Surface Variation...

From: Wysard (CWYSARD) [#3]
 19 Dec 2006
To: ALL

Sorry... I mean for laser engraving and vector cutting.

From: Harvey only (HARVEY-ONLY) [#4]
 19 Dec 2006
To: Wysard (CWYSARD) [#3] 19 Dec 2006

You can get away with a bit of variation for rastering by focusing in the middle of the height. That way it goes out of focus half of the amount. In vectoring the variation is also limited, you need enough power to go through the thickest part of the item and not go out of focus enough to cause visible burns on the thickest area.

If it is an even thickness but tilted, you should use just enough power to cut the edge, the center will then take care of it self. Again focus at the center of the height.


From: Dave Jones (DAVERJ) [#5]
 19 Dec 2006
To: Wysard (CWYSARD) [#3] 19 Dec 2006

Lasers are focused through a lens, so there is a specific point of focus a certain distance from the lens (about 2" is the most common). They go out of focus fairly quickly, so small variations in height are doable, but major ones are not.

From: Boz (CHEDDARHEAD) [#6]
 20 Dec 2006
To: ALL

Rule of thumb for depth of field of focused laser beams through a lens
1.5" fl lens - maybe .100"
2" fl. lens - maybe .200"
4" fl. lens - maybe as much as 3/8"

I have gotten away with these kinds of depth of field variations on some materials when engraving. If your graphic is not too detailed, you might be able to get away with a little more. Now for vector cutting, you probably won't get away with as much. Your cut quality through a piece will change drastically as you move away from the focus point.

When I am cutting something thicker than 1/8" thk., I usually run my focus point about a third of the way down into the material. This helps keep the edges of the cut a little straighter.


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