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 From:  MR C (MOSHE)
 To:  Engravin' Dave (DATAKES) 
6328.6 In reply to 6328.4 

Wow!! Thanks for all your input .

I will need to make plaques:

1. approx 20 square inches
2. each one different

I am not sure about Iconmetal because:

1.the gold looks much duller than the bronze
2.I think it will take a half an hour to engrave

Do you still think Ikonmetal is the way?
Do you think that bronze cold casting will be quicker/more cost /labor efficient?

 

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 From:  MR C (MOSHE)
 To:  Engravin' Dave (DATAKES) 
6328.7 In reply to 6328.4 
how long did this take to engrave?
 

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 From:  Rodney Gold (RODNEY_GOLD)
 To:  ALL
6328.8 

If each one is different , the casting method is out.
You can etch brass with ferric chloride and use the laser to make the resist and once etched , then chemically bronze it.

 

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 From:  MR C (MOSHE)
 To:  Rodney Gold (RODNEY_GOLD) 
6328.9 In reply to 6328.8 

I am afraid of this process. I am afraid of the chemicals and health hazards. Do you think I am being overly scared?

I also need to be able to sell thes for between $25 - $35 each

Cant I cut out a mold from 1/16" plastic, put a frame around it and cold cast it?

 

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 From:  Rodney Gold (RODNEY_GOLD)
 To:  MR C (MOSHE) 
6328.10 In reply to 6328.9 

No methods metntioned will make you money on one off plaques of 20" sq if you sell at those prices. You want at least 5x material costs as a selling price leat alone labour. You might as well just do it in perspex and paint it to look like bronze.
Google "Faux bronze" for precise instructions how to do the paint finishes.
In terms of etching , ferric chloride is nothing like as dangerous as acids , in all likelyhood the only problems you might have are staining your hands and clothes orange.
If you do master Etching, you will have a lot of other applications for it , like doing stainless steel etc.

 

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 From:  MR C (MOSHE)
 To:  Rodney Gold (RODNEY_GOLD) 
6328.11 In reply to 6328.10 
there is a company in thye us that sells "bronzed aluminum" plaques for $35 each for this size
 

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 From:  Stunt Engraver (DGL)
 To:  MR C (MOSHE) 
6328.12 In reply to 6328.11 
Is that a retail price?

If not, you may be ahead of the game by reselling their product.

David "The Stunt Engraver" Lavaneri
DGL Engraving
Port Hueneme, CA

 

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 From:  Harvey only (HARVEY-ONLY)
 To:  Rodney Gold (RODNEY_GOLD) 
6328.13 In reply to 6328.10 
Thank you for reposting the process. I tried searching for it, and thought it was you who posted the original on how to do it. I just could not locate the post.

Philadelphia, PA (Really Bensalem)

When you finally understand it completely... it changes.

 

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 From:  MR C (MOSHE)
 To:  Stunt Engraver (DGL) 
6328.14 In reply to 6328.12 

the resell should be around $60.

I think that if I am producing 50 -100 per week my labor cost will not be so high. I am guessing that my material cost should be around $5

 

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 From:  Stunt Engraver (DGL)
 To:  MR C (MOSHE) 
6328.15 In reply to 6328.14 
Is the customer demanding a $35 price for the work, or is that what you "think" the price should be?

David "The Stunt Engraver" Lavaneri
DGL Engraving
Port Hueneme, CA

 

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 From:  MR C (MOSHE)
 To:  Stunt Engraver (DGL) 
6328.16 In reply to 6328.15 
In bronze they retail for for around $70. I can get them in a "bronzed" aluminum for $35. It is possible that I can sell them for $45 - 50
 

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 From:  Stunt Engraver (DGL)
 To:  MR C (MOSHE) 
6328.17 In reply to 6328.16 
$45-$50 sounds more worthwhile, than $25-$35.

Cost is less than bronze, which should be appealing to the customer and in the quantities you mentioned, enough money to make it worth your while.

It's a good combination. :-)

Good luck!

David "The Stunt Engraver" Lavaneri
DGL Engraving
Port Hueneme, CA

 

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 From:  Engravin' Dave (DATAKES)
 To:  MR C (MOSHE) 
6328.18 In reply to 6328.14 
May I ask who your supplier is at these rates? Is it a Canadian supplier?

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 From:  Engravin' Dave (DATAKES)
 To:  MR C (MOSHE) 
6328.19 In reply to 6328.7 

I can't remember how long it took to engrave the small piece in the photo. I know I had to run it three times with my 30-watt laser to get a reasonable depth. I actually should have run it one more time.

A higher-powered laser is the tool for this substrate. Routing may also be okay if fine detail is not required.

 
     
 

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