I work with sheets 18" x 24"
I remove the top paper, raster the image. Then I do the second sheet of that image. [I usually do a few sheets at a time, not necessarily the same.]
While the second is engraving, I put paper transfer tape on the first. By the time it goes back in it has cooled.
I do not have air assist like you do so it heats up a bit more on the vector but I never seem to have that problem. The expansion I get is more like .010+- across the sheet. That is enough to make a second pass of vector impossible, but not affect the image centering much.
Of you line up the sheet in the Upper Left corner, (which I think you do), how was the alignment in the upper left corner? Even with a 1/16 expansion in the lower right it should be virtually perfect in the upper left. If not it was either a shift in the placement of the piece or an interface problem between raster and vector in your setup. [Does the system shimmy and shake during engraving? Maybe a shift in the piece there.]
If the upper left was good, first vector the pieces. Then remove the protective paper and insert it into the sheet in the upper left hole, using that cutout sheet as the mounting jig. Then raster the image. It should be perfect.
Philadelphia, PA (Really Bensalem)
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