Folder Tools & EquipmentExhaust Blower


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 From:  UncleSteve
 To:  Awardsguy 
3265.2 In reply to 3265.1 
Garry or Kris,

Can't opine on the "MUST" but it is better to be pulling the exhaust directly out than pushing into a long pipe which will build up back pressure and reduce the effectiveness of the entire exhaust system.

"Genius ain't anything more than elegant common sense." Josh Billings
 

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 From:  LARRY (CENTURYBADGE)
 To:  Awardsguy 
3265.3 In reply to 3265.1 

Hi ,
I originally had an expensive Fumex filter that did not do the job. I took it out and used Penn's blower. Recommended to me by my Hermes rep. It does a great job and very inexpensive. Just make sure your exhust pipe is large enought to carry the air out.
Larry

LBH
 

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 From:  Ken D. (KDEVORY)
 To:  Awardsguy 
3265.4 In reply to 3265.1 

My blower is on the floor under the table the laser is on. The duct then goes three feet across the floor and up and out the window. I used the rigid, but flexibile, 4" metal dryer vent hose. Sealed all connections and around the window.

edited to add: do a search. There have been several threads discussing exhaust blowers.

Ken Devory Jr.

EDITED: 22 Mar 2006 by KDEVORY

 

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 From:  John (ICTJOHN)
 To:  Awardsguy 
3265.5 In reply to 3265.1 

Garry &/or Kris,

Uncle Steve is correct in that it is easier to pull the exhaust air than to push it, so mount the blower (in this case it will be a sucker.... (devil) )as close to the outside wall as possible with as few elbows as possible. In doing so, you will also find there is less chance to exhaust fumes into the room where you and the machine are. Some fumes can be very pungent as well as toxic, plastic is especially bad in both respects.

Also, use as little of the "flexible" tubing as possible, all of the ridges in it cause a restriction which will cut down on your airflow and build up with crud. I am using 10' lengths of the 4" PVC which need fewer couplings and has a smooth inside wall for less air restriction.

 

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 From:  Awardsguy
 To:  ALL
3265.6 

I thought I could probably mount the blower above the drop ceiling directly above the laser (about 8 - 9 feet straight up) and about 2 feet from the outside wall using rigid pipe to exhaust it out with just flexible PVC between the rigid pipe and the engraver. My concern was why does the blower unit NEED to be outside. It just didn't make sense as long as everything is tightly sealed.

I just want to make sure that I can do what I WANT to do and not have to spend $1,000 when I can meet all of the specifications for about $300.

Garry or Kris
AAA Awards & Embroidery
Des Moines,(Really Clive) IA
515-278-8302

 

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 From:  Ken D. (KDEVORY)
 To:  Awardsguy 
3265.7 In reply to 3265.6 
I don't know what blower you were looking at, but maybe it needs to be outside because it is too loud to use without ear protection.
Ken Devory Jr.
 

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 From:  logojohn
 To:  Awardsguy 
3265.8 In reply to 3265.6 
We did that and is has been working for 8 years but we don't do a lot of wood or cutting.

The blower is mounted above the drop ceiling on a platform in the metal roof rafters and then a short distance to outside. We decided it was better to go through the wall even though it is thick masonry to avoid future roof leaking problems.

We had to have electrical work done, build the platform and have the hole bored in the wall which ran close to $2000 without the blower. Back then they were not automatic so we had it wired with a timer with auto shut off. I am sure if you did most or all of it yourself or didn't have a masonry wall or need electrical work it would be much less.

It is worth doing it that way as the blower is very loud by the laser but hardly noticeable above the ceiling.

Since the blower has an intake and outake I doubt a few feet of pipe connected to the outtake would hurt much.

.
trophiesinc.com
 

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 From:  bobkat
 To:  Awardsguy 
3265.9 In reply to 3265.1 
The main reason to have the blower mounted outside or at the end of the run, is that any leaks in your piping system will then be sucking in room air instead of blowing exhaust into the room.
 

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 From:  Paul (JACKPETTY)
 To:  ALL
3265.10 

I'm not happy about it but mine is in the same room as my laser (for now anyway). I'm careful to check for leaks but thankfully, my room is old and not airtight anyway.
Looking into getting it outside but I didn't even know they made outdoor units.

 

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 From:  Boz (CHEDDARHEAD)
 To:  ALL
3265.11 

Depending on what laser engraving system you are purchasing, there are a number of manufactures selling inexpensive dust collection units which can be used for exhausting laser systems. You can buy almost any of the dust collection systems for less than $ 200 and they are relatively quiet. Just throw away the bag and pipe it outside. Harbor Feight, Grizzly Industrial, Delta Industrial, all sell these blowers. If you need about 400 CFM at 6" of static pressure, the 1 hp. models will do fine. I think some of the units can be run with a remote control. Kinda nice when that phone rings and you want to hear what is going on.

If you want to spend a bunch, you can always buy one from Grainger.

Robert H. Bosworth
ACCESS Business Solutions, Inc.
Hudson, WI. 54016
(715) 386-8021
www.usedlasers.com

 

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 From:  Harvey only (HARVEY-ONLY)
 To:  Boz (CHEDDARHEAD) 
3265.12 In reply to 3265.11 
Woodcrafters sells a 'Long Ranger' in a 120v and 240v model. It is a remote control that is made for high power blowers. I have used one for about 4 years and recently had to replace the remote battery. It is velcroed to the laser. Works they way it should.

Philadelphia, PA (Really Bensalem)

Harvey's Tips Page When you finally understand it completely... it changes.

 

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Message 3265.13 was deleted

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 From:  Awardsguy
 To:  ALL
3265.14 
Thanks, everyone for the help. I ordered the blower yesterday. Also, thanks for the tip about the remote control. Now I don't have to run conduit and a separate switch!

Garry or Kris
AAA Awards & Embroidery
Des Moines, IA (Really Clive)
http://www.aaa-awardz.com
515-278-8302

 

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 From:  bobkat
 To:  Awardsguy 
3265.15 In reply to 3265.14 
Here's another tip for you. The blower does not have to be weatherproof to go outside. How is that possible you ask? Buy a plastic "deck box" at your local home depot. It will keep the rain out, looks nice, assembles with no tools in about 5 minutes and costs about $80.00. Cut holes in the sides for your piping and wires, caulk any gaps. The electrical connection (Remote control receiver)for your blower should also be made in the box to keep it dry.
 

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 From:  Paul (JACKPETTY)
 To:  bobkat 
3265.16 In reply to 3265.15 

Great idea but is the air going thru the blower enough to keep it cool for those long jobs? I worry about the heat build up or, am I worrying about nothing?
Thanks for the great idea!

 

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 From:  bobkat
 To:  Paul (JACKPETTY) 
3265.17 In reply to 3265.16 
I used mine for a year and never had a problem. You could also vent the box if you are worried about it.
 

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 From:  Paul (JACKPETTY)
 To:  bobkat 
3265.18 In reply to 3265.17 

Thanks, I've already started the 'mental' process of doing this. Gotta put out a few fires first.
I appreciate the info.

 

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 From:  Harvey only (HARVEY-ONLY)
 To:  Paul (JACKPETTY) 
3265.19 In reply to 3265.18 
does the room have a window? A panel with a vent hole in it then the window shut on the panel will vent it outside.

Philadelphia, PA (Really Bensalem)

Harvey's Tips Page When you finally understand it completely... it changes.

 

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 From:  Paul (JACKPETTY)
 To:  Harvey only (HARVEY-ONLY) 
3265.20 In reply to 3265.19 
I already have my system set up with a hole in the window panel so it exhausts outside. It's the noise I don't like. I am glad I have options.
 

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 From:  corel_guy_76010 (ROBERT_HENSLEY)
 To:  ALL
3265.21 

The Penn State DC3 is the what everyone uses. It is not recommend for outdoor use. I would not cover it or put in a box outside. It WILL rust.

However, most people put it right next to their laser. If it's too loud, build a plywood box and but installation in it. Remember, it's not like an air compressor that will burn up. It gets its air from the laser and exhausts it out.

The exhaust should be within 10 ft of the laser. Anything more reduces the static resistance. It can be vented up to 50 feet without any problems. Have done serveral installs like this without any problems.

Add a plastic or metal gate between the laser and the exhaust. This will allow more control over the flow when you need less. If you live in a climate such as Mexico, add another gate after the exhaust and before it goes outside. I've have seen lasers rust because the laser is open to the outside and mositure comes in from the outside (in the morning).

Also now is the time to add a paint booth for color filing or spraying paint on plaques. This unit can handle both systems without any problems.

TheLong Ranger remote control is the only way to go. Have one on my paint booth and one on my laser.

Robert Hensley www.engraversnetwork.com Arlington,Texas
 
 
   
 

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